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<p>炭黑除塵設備是一種袋收塵器。它是依靠纖維濾料做成的濾袋，主要的是通過濾袋表面上形成的粉塵層來凈化氣體的。其除塵效率其均可能達到以上。該設備的在吸取同類型設備經驗的基礎上，結合具體情況而研制完而成的。</p><p>結構形式</p><p>炭黑除塵設備的進氣口布置有上進氣和下進氣兩種方式。用得較多的是下進氣方式，它具有氣流穩定、濾袋安裝調節容易等優點，但氣流方向與粉塵下落方向相反，清灰后會使細粉塵重新積附于濾袋上，清灰效果變差，壓力損失增大。上進氣形式可以避免上述缺點，但由于增設了上花板和上部進氣分配室，使除塵器高度增大，濾袋安裝調節較復雜，上花板易積灰。</p><p>按除塵器內氣體壓力分，有正壓式和負壓式兩類。正壓式(又稱壓入式)除塵器內部氣體壓力高于大氣壓力，一般設在通風機出風段；反之為吸入式。正壓式的炭黑除塵其特點是外殼結構簡單、輕便，嚴密性要求不高，甚至在處理常溫氣體時可以敞開，只需保護濾袋不受風吹雨淋即可，且布置緊湊，維修方便，但風機易受磨損。負壓式炭黑除塵器的突出優點是可使風機免受粉塵的磨損，但對外殼的結構強度和嚴密性要求高。</p><p>炭黑除塵設備的形式多種多樣。從濾袋斷面形狀上分，有圓筒形和扁平形濾袋兩種。圓袋應用較廣，直徑一般為120～300mm，不超過600mm，濾袋長度一般為2～6m，有的長達12m以上。徑長比一般為16—40，其取值與清灰方式有關。對于大中型炭黑除塵器，一般都分成若干室，每室袋數少則8～15只，多達200只，每臺的除塵器室數，少則3～4室，多達16室以上。</p><p>按含塵氣流通過濾袋的方向分，有內濾式和外濾式兩類。內濾式系指含塵氣流入內濾袋部，粉塵被阻留在袋內側，凈氣透過濾料逸到袋外側排出；反之，為外濾式。外濾式的濾袋內部通常設有支撐骨架(袋籠)，濾袋易磨損，維修困難。</p><p>炭黑除塵設備的效率、壓力損失、濾速、及濾袋壽命等皆與清灰方式有關，故實際中多數按清灰方式對炭黑除塵器進行分類和命名。</p><p>工作原理</p><p>炭黑除塵設備采用了慣性除塵器和袋除塵器相結合的方式，具有二級收塵的作用。含塵氣體入預收塵室，碰到設置的障礙物，迫使含塵氣流方向急劇改變。粗顆粒粉塵由于裝到障礙物而改變了原來的運動方向，一部分落入灰斗。余者隨氣流進入裝有濾袋的過濾室。粉塵附著于濾袋的外表面，凈氣透過濾袋后經過上部凈氣室、排風道、風機排出。</p><p>隨著濾袋織物表面附著粉塵的增厚，收塵器阻力隨即上升，需要進行清灰，附著在濾袋外表面的粉塵，利用吹入濾袋內部的脈動氣流來進行清灰，清灰工作逐室進行。這種脈動氣流在使濾袋整體獲得均勻震動的同時，又可以從里向外吹透濾袋，因而有的青灰效果。清灰室的切換動作是由電磁閥控制，壓縮空氣帶動氣閥來完成的。整個清灰工作，由反吹風機、脈動閥、汽缸閥及清灰控制系統完成。</p><p>清灰控制方式分為定時、定阻兩種方式，定時控制根據達到設計阻力所需的時間調整清灰周期等時間參數，進行自動輪流清灰，周期運行。定阻控制按達到事先設定的收塵器阻力自動清灰。收塵器單室反吹風時間、每室之間的反吹時間間隔，卸灰動作時間、傳送時間等參數都可以人為改變。</p><p>清灰控制裝置分微處理機自動控制和手動控制兩種，微機系統控制定時清灰、卸灰，手動控制也可以分為定時定阻兩種。由操作工根據時間經驗參數，按時間或壓力顯示儀表示阻力值進行清灰操作。</p><p><br/></p><br><div 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